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apem www.apem.com a-63 11000 and 12000 series professional toggle switches distinctive features a ? ? applications these switches are specially manufactured for defence, avionics, space and telecommunications applications. ? ? approvals and lists ? qpl (in europe) and muahag listed ?meeting the requirements of mil standard (mil 3950) ? ? robust switches for high specification environments ? ? toggle action on 2-position models giving smooth mechanical operation ? ? plastic material with high insulation resistance ? ? several front panel sealing options ? ? several locking lever options (12000 series) ? ? bright chrome, satin chrome or matt black finish cecc 96201-005 cecc 96201-008
a-64 apem www.apem.com a 11000 series professional toggle switches - threaded bushing 6,35 (1/4) specifications materials ?case : diallylphthalate (dap) ?actuator : brass, chrome plated ?bushing : brass, nickel plated ?housing : brass, nickel plated ?contacts a : silver ad2 : gold plated silver (2 microns gold) x780 : solid rivet - gold plated silver/nickel alloy d : solid gold rivet x910 : silver/nickel alloy (for peak currents, see ?pecial options? ?terminal seal : epoxy note : ad2 and x780 contacts can be used for high level applications. in this case, the gold layer is considered only as a protection against oxidation during storage. electrical specifications ?max. current/voltage rating with resistive load : peak currents, refer to ?pecia l options? - silver contacts (a-ad2-x780) : 2a 250vac - 4a 125vac - 4a 30vdc - gold contacts (d) : 200ma 250vac - 400ma 125vac minimum load : ad2-x780-d contacts : 10ma 50mv, 10? 5v min. ?initial contact resistance : 10 m max. ?insulation resistance : 1.000 m min. at 500vdc ?dielectric strength : 1.000 vrms 50 hz min. between terminals 2.000 vrms 50 hz min. between poles and between terminals and frame ?contact bounce : 2 ms max. ?electrical life at full load : contacts max. current/voltage rating 2 positions 3 positions a 2a 250vac - 4a 125vac - 4a 30vdc 50.000 50.000 ad2 2a 250vac - 4a 125 vac - 4a 30vdc 20.000 20.000 x780 (gold plating : 100ma 30vdc max.) d 200ma 250vac - 400ma 125vac 80.000 50.000 low level or mechanical life 150.000 100.000 general specifications ?torque :1,25 nm (.92 ft.lb) max. applied between the 2 nuts ?standard panel thickness : 2,5 mm (.098) max. ?operating temperature : -40? to +85? reliability - run - in test upon request, each individual switch can be submitted to a low level run-in test of 50 or 250 cycles to ensure suitability for special applications requiring a very high level of reliability (military, space, etc.). number of cycles agency approvals / preferential lists qpl (europe only) muahag availability : consult factory for details of approved models. marking : to order switches marked cecc, complete appropriate box of ordering format. preferential lists do not appear on the switches. cecc 96201-005 cecc 96201-008 dimensions : first dimensions are in mm while inches are shown as bracketted numbers. packaging unit : 25 pieces or 50 pieces depending on models.
apem www.apem.com a-65 a 11000 series professional toggle switches - threaded bushing 6,35 (1/4) overview 11 series terminals and bushings 1 solder lug or right angle 2 straight pc terminals all models with 6,35 (1/4) threaded bushing. number of poles 3 single pole 4 double pole 5 three pole 6 four pole electrical functions 6 on - on 9 on off on 7 mom off mom 8 on off mom terminals blank solder lug or straight pc w right angle, horizontal mounting (function 6, sp only) contact materials a silver ad2 gold plated silver (2 microns) d solid gold rivet see "special options" for x780 (solid silver/nickel rivet) and x910 (for peak currents). special options blank no special requirement x408 front panel sealing by two o-rings other : see following pages. levers -13 standard -26 cylindrical sealing blank epoxy sealed terminals standard k front panel sealing by one o-ring and sealing washer sealing by two o-rings, see x408, "special options" box . finish blank bright chrome finish g matt black finish on bushing, actuator and hardware. approval cecc availability : consult factory for details of approved models. about this series on the following pages, you will find successively : - model structure of switches - options in the same order as in above chart notice : please note that not all combinations of above numbers are available. refer to the following pages for further information. sealing boots are available to protect the switches against dust and water. they are presented in section h. mounting accessories : standard hardware supplied with all models : 2 hex nuts 8 (.314) across flats, 1 locking ring and 1 lockwasher. standard and special hardware available are presented in section i.
a-66 apem www.apem.com 11000 series professional toggle switches - threaded bushing 6,35 (1/4) a solder lug terminals - three pole solder lug terminals - double pole solder lug terminals - single pole model structure function 6 other functions ?solder lug, straight pc or right angle terminals ?epoxy sealed terminals standard i ii iii 11136 on - on 11139 on off on 11137 mom off mom 11138 on off mom i ii iii 11146 on - on 11149 on off on 11147 mom off mom 11148 on off mom i ii iii 11156 on - on 11159 on off on 11157 mom off mom 11158 on off mom shown with standard lever (-13) ? keyway ? keyway ? keyway ? keyway 11 23 23 (.098) (.047) (.066) (.196) 1.70 5.00 1.20 2.50 (.374) (.039) 9.50 1.00 1 2 3 epoxy (.196) 5.00 2.50 0.50 4.00 14.00 i ii iii (.098) (.019) (.157) (.551) 1 (.527) (.248) (.027) (.444) 26? (.314) (.118 dia) (1/4-40uns) 11.30 6.30 13.40 8.00 0.70 6.35-40uns 3.00 23 (.236) (.098) 4 5 6 6.00 2.50 5.00 (.196) epoxy 1 2 3 0.70 13.40 6.30 11.30 26? (.444) (.027) (.248) (.527) 3 (.157) (.019) i ii iii 4.00 0.50 (.551) 14.00 3.00 6.35-40uns (1/4-40uns) (.118 dia) (.551) 14.00 21 epoxy 2.50 6.00 0.50 4.00 14.00 5.00 iii ii i 9 8 7 (.098) (.196) (.019) (.157) (.236) (.551) 3 4 5 6 (.787) 20.00 (.669) (.224) (.444) (1/4-40uns) 6.35-40uns (.118 dia) 3.00 20? (.472 dia) (.169) 4.30 11.30 5.70 17.00 12.00 21
apem www.apem.com a-67 11000 series professional toggle switches - threaded bushing 6,35 (1/4) a straight pc terminals - three pole straight pc terminals - double pole straight pc terminals - single pole solder lug terminals - four pole ii ii iii 11166 on - on 11169 on off on 11167 mom off mom 11168 on off mom ii ii iii 11236 on - on ii ii iii 11246 on - on ii ii iii 11256 on - on ? keyway ? keyway ? keyway ? keyway (1.023) (.551) (.236) (.196) (.098) 10 11 12 26.00 5.00 14.00 6.00 2.50 epoxy 8 7 9 17.00 5.70 11.30 4.30 (.169) 20? (.444) (.224) (.669) 3 (.157) (.019) i ii iii 4.00 0.50 12.00 (.472 dia) 3.00 (.118 dia) 6.35-40uns (1/4-40uns) 21 1 2 3 epoxy 0.50 4.00 14.00 iii ii i (.019) (.157) (.551) 1 (.527) (.248) (.027) (.444) 26? (.314) (.118 dia) (1/4-40uns) 11.30 6.30 13.40 8.00 0.70 6.35-40uns 3.00 (.039) (.374) 9.50 1.00 (.157) 4.00 (.062 dia) 1.60 23 4 5 6 1 2 3 0.70 13.40 6.30 11.30 26? (.444) (.027) (.248) (.527) 3 i ii iii (.551) 14.00 3.00 6.35-40uns (1/4-40uns) (.118 dia) (.551) 14.00 (.157) (.019) 4.00 0.50 9.50 (.374) epoxy (.039) 1.00 (.236) 6.00 6.00 4.00 (.157) (.236) 1.60 (.062 dia) 21 14.00 iii ii i 9 8 7 (.551) 3 4 5 6 (.787) 20.00 (.669) (.224) (.444) (1/4-40uns) 6.35-40uns (.118 dia) 3.00 20? (.472 dia) (.169) 4.30 11.30 5.70 17.00 12.00 0.50 4.00 (.019) (.157) 1.00 (.039) (.236) 6.00 (.374) 9.50 epoxy (.236) (.157) (.062 dia) 1.60 4.00 6.00 21
a-68 apem www.apem.com 11000 series professional toggle switches - threaded bushing 6,35 (1/4) a right angle terminals - horizontal - single pole straight pc terminals - four pole panel cut - out with k with x408 standard sealing option sealing option i ii iii 11136w on - on ii ii iii 11266 on - on ? keyway ? keyway (1.023) (.551) 10 11 12 26.00 14.00 8 7 9 17.00 5.70 11.30 4.30 (.169) 20? (.444) (.224) (.669) 3 i ii iii 12.00 (.472 dia) 3.00 (.118 dia) 6.35-40uns (1/4-40uns) (.157) (.019) 4.00 0.50 6.00 (.236) (.039) 1.00 epoxy 9.50 (.374) 6.00 4.00 1.60 (.062 dia) (.157) (.236) 21 1 3 2 1 0.50 4.00 iii ii i (.019) (.157) 26? (.314) (.118 dia) (1/4-40uns) 8.00 6.35-40uns 3.00 (.157) 4.00 (.062 dia) 1.60 (.364) (.417) (.444) (.232) (.543) (.043) (.157) (.173) (.551) (.196) (.051) (.039) (.015) (.200) (.364) 11.30 5.90 13.80 1.10 0.40 1.00 9.27 10.60 5.08 14.00 9.27 4.40 4.00 1.30 5.00 epoxy 23 6.50 2.20 5.20 (.255 dia) (.086 dia) (.204) (.255 dia) 6.50 1.10 2.70 (.106) (.043) 6.50 (.255 dia) (.106) 2.70 models with straight pc terminals are also available with 3,5 mm (.138) short terminals, functions 6, 9, 7 and 8 . on request.
apem www.apem.com a-69 11000 series professional toggle switches - threaded bushing 6,35 (1/4) a contact materials a silver ad2 gold plated silver (2 micron gold) d solid gold rivet see "special options" for contacts x780 (solid silver/nickel rivet) and contacts x910 (for peak currents). finish blank bright chrome finish g matt black finish on bushing, lever and hardware. other finish, consult factory. sealing epoxy sealed terminals are standard. blank no sealing except standard k front panel sealing by o-ring and sealing washer. protects the switch against water and dust. panel seal withstands 1 bar pressure and remains sealed even when switch is operated. sealing by two o-rings, see x408 under "special options". sealing boots : see section h. levers -13 standard -26 cylindrical not available on 11000w model. ? o-ring ? sealing washer (.417 dia) (.090) (.464 dia) (.251 dia) (.228) 10.60 11.80 5.80 2.30 6.40 1 2 (.104 max) 1.5maxi (.118 dia) (.444) (.275) 7.00 11.30 3.00 (.275) (.354) (.078 dia) 7.00 9.00 2.00
a-70 apem www.apem.com 11000 series professional toggle switches - threaded bushing 6,35 (1/4) a agency approvals cecc 96201-005 (high level - contacts x780) cecc 96201-008 (low level - contacts ad2 or d) special options x408 front panel sealing by two o-rings. flatted bushing for precise orientation. protects the switch against water and dust. panel seal withstands 1 bar pressure and remains sealed even when switch is operated. x780 solid rivet, gold plated silver/nickel alloy not available on 11000w model. availability : consult factory for details of approved models. marking : to order switches marked cecc , complete above box with ?ecc? blank : no agency approval required. preferential lists : see specifications. x408 ? o-rings ? flat (.157 max) 4.00 maxi (.216) 5.50 1 cecc x910 switches for peak currents peak current up to 80a (1 ms) 60vdc - single/double pole single pole 11136 x910 on - on double pole 11146 x910 on - on ?contacts : solid rivet - silver/nickel alloy (agni) ?max. current/voltage rating : 3/80a (1 ms) 60vdc - 10.000 cycles 2/30a 250vac - 10.000 cycles ?further specifications and dimensions : see previous pages ?general information on peak currents : see end of catalogue.
apem www.apem.com a-71 12000 series professional toggle switches - threaded bushing ?11.9 (15/32) specifications a materials ?case : diallylphthalate (dap) ?actuator : brass, chrome plated ?bushing : brass, nickel plated ?housing : brass, nickel plated ?contacts a : silver ad2 : gold plated silver (2 microns gold) x780 : solid rivet - gold plated silver/nickel alloy d : solid gold rivet x910 : silver/nickel alloy (for peak currents, see ?pecial options? ?terminal seal : epoxy note : ad2 and x780 contacts can be used for high level applications. in this case, the gold layer is considered only as a protection against oxidation during storage. tin dipped terminals available, see "special options". electrical specifications ?max. current/voltage rating with resistive load : peak currents, refer to ?pecia l options? - silver contacts (a-ad2-x780) : 2a 250vac - 4a 125vac - 4a 30vdc - gold contacts (d) : 200ma 250vac - 400ma 125vac minimum load : ad2-x780-d contacts : 10ma 50mv, 10? 5v min. ?initial contact resistance : 10 m max. ?insulation resistance : 1.000 m min. at 500vdc ?dielectric strength : 1.000 vrms 50 hz min. between terminals 2.000 vrms 50 hz min. between poles and between terminals and frame ?contact bounce : 2 ms max. ?electrical life at full load : contacts max. current/voltage rating 2 positions 3 positions a 2a 250vac - 4a 125vac - 4a 30vdc 50.000 50.000 ad2 2a 250vac - 4a 125 vac - 4a 30vdc 20.000 20.000 x780 (gold plating : 100ma 30vdc max.) d 200ma 250vac - 400ma 125vac 80.000 50.000 low level or mechanical life 150.000 100.000 general specifications ?torque :1,50 nm (1.10 ft.lb) max. applied between the 2 nuts ?standard panel thickness : 4,5 mm (.177) max. ?operating temperature : -40? to +85? reliability - run - in test upon request, each individual switch can be submitted to a low level run-in test of 50 or 250 cycles to ensure suitability for special applications requiring a very high level of reliability (military, space, etc.). number of cycles agency approvals / preferential lists qpl (europe only) muahag designed to mil specifications availability : consult factory for details of approved models. marking : to order switches marked cecc, complete appropriate box of ordering format. preferential lists do not appear on the switches. cecc 96201-005 cecc 96201-008 dimensions : first dimensions are in mm while inches are shown as bracketted numbers. packaging unit : 2 pole models : 25 pieces - 3 & 4 pole models : 20 pieces.
a-72 apem www.apem.com 12000 series professional toggle switches - threaded bushing ?11.9 (15/32) overview a 12 series terminals and bushings 1 solder lug terminals 2 straight pc terminals all models with threaded bushing 11,9 (15/32). bushing 15 (.590), see x822 under "special options". number of poles 4 double pole 5 three pole 6 four pole electrical functions 6 on - on 9 on off on 7 mom off mom 8 on off mom 5 - on mom 4 on on on on on mom mom on mom function 4 . must not have blank in "momentary" box. momentary for function 4 1r on on mom 2r mom on mom leave blank for other functions. finish blank bright chrome finish g matt black finish on bushing, actuator and hardware. satin chrome finish, see "special options". fluorescent tip blank none 0.38 white fluorescent tip to lever available with matt black finish (g) only. special options blank no special requirement x408 front panel sealing by two o-rings x822 bushing 15 (.590) other : see foll. pages. contact materials a silver ad2 silver, gold plated (2 micron gold)) d solid gold rivet see "special options" for x780 (solid silver/nickel rivet) and x910 (for peak currents). sealing blank epoxy sealed terminals standard k front panel sealing by one o-ring and sealing washer sealing by two o-rings, see x408, "special options" box . levers -13 standard lever -12 short lever approvals cecc availability : consult factory for details of approved models. locking levers -1v 1 locked position -2v 2 locked positions -3v 3 locked positions other, consult factory. about this series on the following pages, you will find successively : - model structure of switches - options in the same order as in above chart notice : please note that not all combinations of above numbers are available. refer to the following pages for further information. sealing boots are available to protect the switches against dust and water. they are presented in section h. mounting accessories : standard hardware supplied with all models : 2 hex nuts 14 (.551) across flats and 1 locking ring. standard and special hardware available are presented in section i. security caps are available to prevent inadvertent lever operation. they are presented in section i.
apem www.apem.com a-73 12000 series professional toggle switches - threaded bushing ?11.9 (15/32) solder lug terminals : 12100 a solder lug terminals - four pole solder lug terminals - three pole solder lug terminals - double pole model structure function 6 other functions ?epoxy sealed terminals standard i ii iii 12146 on - on 12149 on off on 12147 mom off mom 12148 on off mom 12144* on on on 12144 1r* on on mom 12144 2r* mom on mom 12145 - on mom i ii iii 12156 on - on 12159 on off on 12157 mom off mom 12158 on off mom * function 4 : sp in dp case - connections, see end of catalogue. i ii iii 12166 on - on 12169 on off on 12167 mom off mom 12168 on off mom 12164* on on on 12164 1r* on on mom 12164 2r* mom on mom * function 4 : dp in 4p case - connections, see end of catalogue. shown with standard lever (-13) ? keyway ? keyway ? keyway ? keyway 1 2 3 1 2 3 (.098) (.047) (.066) (.196) 1.70 5.00 1.20 2.50 (.374) (.039) 9.50 1.00 (1.02 3 ) (.551) (.2 3 6) (.2 3 6 dia) (15/ 3 2- 3 2un s ) (.157) (.6 8 1) (.019) (.716 dia) (.196) (.09 8 ) 10 11 12 i ii iii a 17. 3 0 26.00 1 8 .20 5.00 14.00 4.00 0.50 6.00 2.50 6.00 11.90- 3 2un s epoxy 8 7 9 (.5 3 9) (.429) 10.90 1 3 .70 (.0 3 9) 1.00 3 21 epoxy 11.90- 3 2un s 6.00 2.50 6.00 0.50 4.00 14.00 5.00 1 8 .20 17. 3 0 a iii ii i 9 8 7 (.09 8 ) (.196) (.716 dia) (.019) (.6 8 1) (.157) (15/ 3 2- 3 2un s ) (.2 3 6 dia) (.2 3 6) (.551) 4 5 6 (.7 8 7) 20.00 1 3 .70 10.90 (.429) (.5 3 9) 1.00 (.0 3 9) 3 21 3 (.551) (.2 3 6) (.2 3 6 dia) (15/ 3 2- 3 2un s ) (.157) (.6 8 1) (.019) (.716 dia) (.09 8 ) 4 5 6 i ii iii a 17. 3 0 1 8 .20 14.00 4.00 0.50 6.00 2.50 6.00 11.90- 3 2un s 5.00 (.196) epoxy 1 2 3 (.5 3 9) (.429) 10.90 1 3 .70 (.0 3 9) 1.00 21 function 6 typical angle of throw (a) 24 functions 9, 7, 8, 4 20 function 5 12
a-74 apem www.apem.com 12000 series professional toggle switches - threaded bushing ?11.9 (15/32) straight pc terminals : 12200 a straight pc terminals - four pole straight pc terminals - three pole straight pc terminals - double pole panel cut - out with k with x408 standard sealing option sealing option i ii iii 12246 on - on i ii iii 12256 on - on i ii iii 12266 on - on ? keyway ? keyway ? keyway (.551) (.2 3 6 dia) (15/ 3 2- 3 2un s ) 4 5 6 14.00 6.00 11.90- 3 2un s 1 2 3 3 (.157) (.6 8 1) (.019) i ii iii a 17. 3 0 4.00 0.50 (.0 3 9) 1.00 6.00 (.2 3 6) epoxy (. 3 74) 9.50 6.00 4.00 (.157) (.2 3 6) 1.60 (.062 dia) (.716 dia) 1 8 .20 1 3 .70 10.90 (.429) (.5 3 9) 1.00 (.0 3 9) 21 11.90- 3 2un s 6.00 14.00 1 8 .20 9 8 7 (.716 dia) (15/ 3 2- 3 2un s ) (.2 3 6 dia) (.551) 4 5 6 0.50 4.00 17. 3 0 iii ii i (.019) (.6 8 1) (.157) 9.50 (. 3 74) epoxy 6.00 (.2 3 6) 1.00 (.0 3 9) (.2 3 6) (.157) (.062 dia) 1.60 4.00 6.00 (.7 8 7) 20.00 1 3 .70 10.90 (.429) (.5 3 9) 1.00 (.0 3 9) 1 2 3 a (1.02 3 ) (.551) (.2 3 6) (.2 3 6 dia) (15/ 3 2- 3 2un s ) (.157) (.6 8 1) (.019) (.716 dia) 10 11 12 i ii iii a 17. 3 0 26.00 1 8 .20 14.00 4.00 0.50 6.00 6.00 11.90- 3 2un s epoxy 8 7 9 (.0 3 9) (. 3 74) 9.50 1.00 6.00 4.00 1.60 (.062 dia) (.157) (.2 3 6) 1 3 .70 10.90 (.429) (.5 3 9) 1.00 (.0 3 9) 3 21 (.492 dia) (.377) (.137 dia) 12.50 3.50 9.60 (.472 dia) (.200) (.066) 12.00 5.10 1.70 5.10 (.200) 12.00 (.472 dia) models with straight pc terminals are also available with 3,5 mm (.138) short terminals, functions 6, 9, 7 and 8 . on request.
apem www.apem.com a-75 12000 series professional toggle switches - threaded bushing ?11.9 (15/32) a epoxy sealed terminals are standard. blank no sealing except standard. k front panel sealing by one o-ring and sealing washer. protects the switch against water and dust. panel seal withstands 1 bar pressure and remains sealed even when switch is operated. sealing by two o-rings, see x408 under "special options". sealing boots : see section h. contact materials a silver ad2 silver, gold plated (2 micron gold) d solid gold rivet (except functions 4 and 5) see "special options" for contacts x780 (solid silver/nickel rivet) and contacts x910 (for peak currents). finish blank bright chrome finish g matt black finish on bushing, lever and hardware. for satin chrome finish, see "special options". sealing fluorescent tip blank none 0.38 white fluorescent tip. becomes luminous when submitted to ultra-violet rays. standard lever locking lever available with matt black finish (option g) only. ? o-ring ? sealing washer 1 2 (.118) 3.00 4 maxi (.157 max) 2 1
a-76 apem www.apem.com 12000 series professional toggle switches - threaded bushing ?11.9 (15/32) a actuators levers locking levers -13 standard -12 short lever -1v 1 locked position (function 6) typical angle of throw : 26 consult factory for other locking lever options. -2v 2 locked positions (function 6) typical angle of throw : 26 -3v 3 locked positions (functions 9 and 4) typical angle of throw : 20 special options blank no special requirement. x408 front panel sealing by two o-rings. flatted bushing for precise orientation. panel thickness : 8 mm (.314) max., 3 mm (.118) min. protects the switch against water and dust. panel seal withstands 1 bar pressure and remains sealed even when switch is operated. x545 lever, bushing, housing, nuts and washers with satin chrome finish . dash compulsory before lever code. security caps : see section i. ? keyway ? o-rings ? flat 11.90 (.468) (.681) (.236 dia) 17.30 6.00 (.468) 11.90 (.275 dia) 7.00 (.763) 19.40 7.00 (.275 dia) 11.90 (.468) 19.40 (.763) (.468) 11.90 (.811) 20.60 (.275) 7.00 (.468) (.464) (.196 dia) 5.00 11.80 11.90 (.40 9 ) 10.40 1
(.409) 10.40 (.590 dia x 100 is) (.500) (.255 max) 6.5 maxi 15 x 100 si 12.70 1 (.511) 13.00 15.20 (.598 dia) apem www.apem.com a-77 12000 series professional toggle switches - threaded bushing ?11.9 (15/32) a agency approval x822 threaded bushing 15 (.590), with double flat not available with function 5 or locking levers. includes front panel sealing and x780 contact material. x780 solid rivet - gold plated silver/nickel alloy contacts not available with function 5. special options (continued) cecc 96201-005 (high level - contacts x780) cecc 96201-008 (low level - contacts ad2 or d) availability : consult factory for details of approved models. marking : to order switches marked cecc, complete above box with ?ecc? blank : no agency approval required. preferential lists : see specifications. ? flat ? o-rings x822 cecc x910 switches for peak currents peak current up to 80a (1 ms) 60vdc - double pole 12146 x910 on - on ?contacts : solid rivet - silver/nickel alloy (agni) ?max. current/voltage rating : 3/80a (1 ms) 60vdc - 10.000 cycles 2/30a 250vac - 10.000 cycles ?further specifications and dimensions : see previous pages ?general information on peak currents : see end of catalogue.

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